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Cars > 007_SuperCoupe’s Garage > Blog

 

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007_SuperCoupe

M –32
Lincoln, Nebraska
United States

 
 

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Still getting it ready...

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Got just a tad more done this weekend on my SC. I replaced the tensioner spring on my jackshaft tensioner with one that is MUCH stronger to help prevent additional belt slip. I was having some issues when I last had it on the dyno. I also decided to modify another tensioner (same tensioner) to see if my modifications would work.

Basically taking the stock tensioner, cutting it apart about mid-way on the arm and lengthing it by about .670". There were two reason I wanted to do this. First was to try to get a tad more belt wrap on the crank and jackshaft pullies. The other reason was to maybe be able to install a larger pulley onto the tensioner. I've got my eye on an idler pulley from Billet Flow, but in order to even install it on the tensioner, I had to lengthen it. I'm not sure that it will work though because there's not a ton of room down there. I only have about 3/4" or so (not measured, just eyeballed) clearance between the tensioner pulley and the crank pulley. So my goal is to first see if by lengthening the tensioner, it will still fit. Then I'll have to see if I have clearance enough for one of the 2 pullies that Billet Flow offers. The jackshaft pulley I have on there right now measures 75mm in diameter. I would love to be able to install the 100mm diameter pulley that they offer, but that seems unlikely at this point. They also offer a 92mm pulley that may fit the bill just a tad better. I'm not sure though as I first have to see if it will even work with the stock tensioner pulley on there... It's just another custom project that I decided to try on my car. Anything to improve performace (or consistancy in performance) is a plus. Since I had an extra tensioner available, it was an easy thing to try.

Going to try to get a socket today so I can change my O2 sensor...got one that is located high up on the manifold and can only be reached by socket...got to get that special one that allows for the wires.

The tires still need to be mounted and balanced, valve body installed on the transmission, brakes bled, O2 sensor replaced, fuel filter replaced and along with the valve body, a transmission flush. Then I'll have to take it to the mechanic (because I don't want to hassle with this stuff) and get the power steering flushed, a boot replaced on the rack and pinion, a 4-wheel alignment and I think one other little thing that I can't remember right now for the life of me. :)

It's so close to being road worthy! I've got a baseline dyno coming up in May as part of a larger dyno tune, so it's got to be ready by then...and it will be...I can't wait to drive it again!

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It's been nice weather the last couple days...

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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I had yesterday off and it was such nice weather both yesterday and today, that I decided to go ahead an get some more work done on my car. It's getting very close to driving down the road again.

Yesterday I changed the old oil that had been sitting in there for a couple years now and put in fresh oil and a new filter. I also installed one of two O2 sensors (the one that I didn't need the special socket to remove/install), and then started taking my engine back apart. Yes, you read right...just days after I got it back together after a year and a half, I started taking it back apart. The goal was to retape some of those wire looms that had the factory tape falling off and just plain looking like crap.

Today I finished that up, installed my new brake accumulator (so I can stop!), cleaned my air filter and did a general detail of the engine. It had a couple years of dirt and dust build up on it that I wanted to get off. I also swapped a couple pullies (which was a real pain) and had to fix a section of wiring that has become brittle over the years.

The final result is as you see in the picture. It's back together (although I didn't start it tonight as I want to go ahead and bleed the brakes before I pressurize the accumulator. Attached is also the album so you can see before and after shots of the engine as it was reassembled. Enjoy.

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She started today!

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, it's been over a year, my treatment for cancer has come and gone and finally I got my car running again today. It's been a long haul to get here, but now it's here.

The DIS heat sink is working 100% as is the new coil. My IC fan wiring harness works great. I can't believe that gas that's a year and a half old is still good either.

Now, I just have to get the tires mounted and balanced and then I can take it for a test drive. I can't wait! I've been way too long without being able to drive it. Now that it runs, I just want to drive it. But I've got to wait just a tad longer. I've got to change the oil, drop the tranny pan and install a new valve body, install new O2 sensors and get those tires mounted and balanced. Then I'm good to go for a while. I've got a couple other little things to do, but nothing right now. I'll be plenty happy to just drive it for this year... More mods will come next year... :D

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It's almost ready to start...again...

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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I took advantage of the nice weather today and made some significant progress on my SC. I got my IC installed, new wiring harness installed (awesome I might add), replaced the #1 plug that had a broken electrode, installed the supercharger top and upper IC tube, installed my DIS module with a custom heat sink under it for increased cooling, found a couple bolts that I dropped in the engine compartment last fall, fixed a couple wiring issues that I had found while digging... I think that's about it. I know that's a pretty long sentence, but you can deal with it. :)

Now, to get it running, all I have to do is install a new battery. I've got a good one coming tomorrow so I will be able to find out then if it'll start up. I'm a little concerned because it's been sitting for so long. I'm sure the fuel in the tank is not good anymore. I just hope it's good enough to get me the mile up the road to the gas station.

I also need to install my new O2 sensors before I try to start it. And a quick check of other things like oil, coolant, etc needs to be done before I just crank it over. I know I'm low on coolant and am due an oil change. I'll hand crank the engine over to make sure that everything is still moving (if it's not, that's really going to suck!). I'm pretty sure it is because the engine was turning a little when I was tightening up my alternator pulley.

That's about it. Wish me luck. I'm hoping to at least get it started tomorrow...

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Well, my to-do list got shorter...and longer...

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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I'm happy to have made some progress today on my Super Coupe. Not sure if I had blogged about it yet, but I sent the bolts for my alternator off to the chrome shop to make my alternator jump out just a tad more. They came back a couple bolts short. After a search, the bolts were not located. Unfortunately one of the bolts was the main mounting bolt that runs through the accessory bracket, through the alternator back to the accessory bracket where it screws in. No big deal, right? Apart from the fact that it took me some time to locate my spare one (believe it or not I did have one) and that it's not chromed, it wasn't too big of a deal. So today, I finished up installing the alternator, re-installing the coil, plug wires and belts. I wish I had a better place to store my car because there's quite a bit of surface rust on all the pullies now that it has set as long as it has. Now to my "to-do" list...

It got shorter because I got that stuff done. But I also received my M112 this week. So now my list is that much longer. My list now includes:

To drive my SC:
o Replace #1 spark plug
o Replace O2 sensors
o Re-install intercooler
o Re-install supercharger top and upper intercooler tube
o Replace two wire connectors...one failing grounding connector and one for my intercooler fan switch
o Re-install DIS module with custom heat sink
o Purchase and install new battery...Optima type
o Replace brake accumulator
o Mount and balance new tires

Things that I need to get done soon:
o Install Mark VIII spindles and brakes
o Install transmission valve body-flush transmission fluid
o Install the rest of the front suspension, lower control arms, upper control arms, tie rod end links, sway bar end links, rack and pinion...etc

New things added to my list now that I've got the M112:
o Modify M112, inlet plenum, intake plenum, lower intake manifold and fuel rail to make M112 fit
o Purchase 60 lb injectors
o Purchase 75mm throttle body (currently have a 70mm)
o Purchase OD jackshaft pulley
o Purchase intercooler core (going to build a new front mount IC)
o Purchase aluminum tubing for IC piping
o Purchase quick change pulley set for M112
o Purchase battery relocation kit
o Purchase larger radiator (with front mount IC, I'll have room for a much larger one)
o Purchase additional IC fan for use with front mount IC
o Purchase air dam to funnel air into lower bumper cover (flow over IC core)
o Possibly purchase BBK valve covers-for use with front mount IC. Routing of IC pipes will be different, requiring use of n/a 3.8 valve covers
o Purchase cam and valve springs (and hardware) to take advantage of M112
o Install all of the above mentioned items

Then there's always the want to have items on the list:
o Purchase new wheels
o Purchase tires to go on the new wheels
o Plan for a custom paint job as soon as next winter
o Replace exterior trim as part of paint job

So the list got shorter, if only for a moment before it got longer again. I have the opportunity to finally get some nice wheels for the car, but I also have this M112 now too. There's a lot I need to purchase for that as well and could put money towards making it work...or get wheels. I'm torn because I've started the M112 project officially now, but have the opportunity (and permission) to finally purchase some nice wheels for my ride. I may bite the bullet and get the wheels, then work feverishly on the M112. Money is the big set-back at this point. It costs money to go fast. Unfortunately it's getting harder to come by lately....

Man I got to get some TDY for work...

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Upgrading the supercharger

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I have finally found a good deal on an Eaton M112 supercharger. This particular model is from a Jaguar. It will require a lot of custom modifications to get it to work, but it's nothing that I'm not ready for.

I have not yet actually sent the money for this, but as soon as I get my tax return (any day now) I will be sending the money out for it. I can only hope that the seller hasn't decided to sell it out from under me. It didn't sound like he would do that, so I'm optomistic that it will be there still when I'm sending the money.

One thing that I'm going to do for sure is to open up the inlet to match the Magnum Powers MPx style opening. This greatly increases the efficiency of the supercharger at higher rpm. It allows the rotors to fill more completely with air which is required if you want to make more power. I know of a couple of these already on Super Coupes out there and they are making impressive numbers. Especially torque numbers...

This project will likely be a long one, not getting finished until sometime next year. I've got a few other things to do as well, like rebuild the shortblock, install a decent cam, get my large valve heads on there, etc. I think I may put this on my current engine while building another for serious power. I just can't see doing a lot of work and then letting it sit for who knows how long until I get my performance engine built.

This has altered my plans for wheels slightly though. Instead of purchasing them now, I'm going to wait until later in the spring or summer before buying those. I just hope I can keep my wife happy enough to let me get this stuff for my car!

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Alternator finished.

Filed under: 1992 Ford Thunderbird (Silver Thunder)

Well this last weekend finally saw my alternator finished. I received my bolts back from the chrome shop. I have to say that the difference is fantastic. I knew the old bolts, even though they were clean, just lacked the luster I was trying to get going in my engine compartment. The chromed bolts add just a touch of refinement that is the start of something much larger. I haven't yet snapped any pictures of the alternator in its finished form, but will when I get home tonight, and I'll post a pic of it then.

Unfortunately, though, it has caused me to look a lot closer at the rest of my engine compartment. There's a lot of work that needs to be done. I'm trying to approach it with the concept of making it really nice, show winning in fact, but I don't want to go overkill. No offense to anyone who has done this, but an engine compartment that is all chrome looses some of its luster. Everything tends to blend together and detail is hard to pick out. The same thing happens with people who color their engine components to match. So I'm approaching it from the perspective of making it really nice, in a conservative way, with accents of color and chrome. People say that the small things make the biggest difference. I guess we'll see about that. I've got a lot of planning on the small stuff. In fact, some of the big stuff, I'm still not too sure what I'm going to do on some of the big stuff, but it will all come together in the end.

I'm looking forward to working toward my end goal of a nice show winning car that can perform at the track as well. So far, I'm very happy with the results, but I've got a long way to go. I have very high expectations...

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So how many of you out there are like me?

I just thought I'd find out how many of you are like me. I'm married, got kids, a mortgage, new SUV payment, hefty daycare bill, rising fuel prices, etc...All that just eats away any money I would ever think about spending on my car, or SUV for that matter. The bills never stop coming and neither does stuff that needs to be done, like vehicle maintenance...just dropped over $1k on my Trailblazer, flushing the tranny (replaced with full synthetic) both differentials, transfer case, plus 4 brand new tires...all in December, the worst month of the year to spend that kind of money when you have 4 kids like I do!

Now, even though I make a decent wage, and so does my wife who is an RN. That's not to say that there's extra money, because there really isn't too much of that. Like most of America, I think we spend what we make, and when we have extra, we have a little fun, because it doesn't happen too often. That however, has put a serious crunch on my modifying my car. The only real splurge we have is our cable and internet. I think we grossly over pay for those, but when there's not really any competition, what do you do? And that's our ONLY extra expense besides the required stuff. So there's not much that we can cut out of our daily living expenses in order to finance my car hobbie. The result was looking at getting a part-time job. Yeah, who really wants a part-time job on top of a full time job? Not too many people want it, but many people need it. I was in the same boat.

So what does a guy do, when he really wants to play with his toy? Believe it or not, my wife came up with a pretty good idea. Instead of working for minimum wage (pretty much an insult when you have as much schooling and training as I have) at a local fast food joint or large "jack of all things" stores, she suggested a paper route. Yeah, a paper route. I had one when I was 13-15 or so. It wasn't too bad. I never did like getting up in the morning at all. But the paper was advertising for routes earning up to 650 a month. I called, got a route paying over $600 per month. Yes, folks, that's an extra $7200~ a year. Yeah, I do kind of feel like a early teenager again, when that was my "job." But it's really easy getting up knowing that just by putting in a relatively easy 2 hours a day, I can earn an extra $600 a month to pay bills down, get some go-fast goodies for my car, or even finance a family vacation (did I mention that I have 4 kids?). Now, I'm not planning on keeping this route forever. But if I can keep it for the next 3 years or so, it should pay for a lot of things like outstanding credit card bills, that trip to MA and ME this summer for my sister's wedding and even some go fast or look good parts for my car.

The really good thing about it too, is that it's not just me doing it. My wife is out there every morning with me and usually one of the older 2 of my kids likes to help too. Yeah, I've got to pay the kids a little wage, but then they've got a "job" too that they can earn money and start saving now too.

So if any of you out there are like me, consider something like a paper route. It's easy work. It's independent work, and best of all, it makes considerably more than minimum wage does.

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What to finish up this winter

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I'm making my check list and checking it twice to see what I need to get done before spring so I can enjoy by car to the fullest extent possible. Some things will have to wait until Spring as I have elected to suspend my insurance coverage on it (meaning it's "in storage" for the winter months). So now it has comp only on it just in case the neighbor's tree falls on it. So I'm waiting until March or so to re-activate the insurance on it...so no driving until then. That said, here's my list:

o Install new alternator (currently waiting for chromed bolts)
o Install repaired IC and fan
o Install new O2 sensors
o Replace spark plug on cylinder #4 (there's a story behind it)
o Replace fuel filter
o Install Lentech valve body (Would really like a torque converter too, but we'll see)
o Install Mark VIII spindles and brakes (need to drive it to the shop for this one)
o Reinstall misc engine parts disassembled to replace alternator, spark plug, coil, etc
o Get tires mounted and balanced
o Get 4-wheel alignment (preferrably after Mark VIII spindle install)
o Replace rack and pinion
o Replace the rest of the front suspention besides the rack and spindles
o Install PIAA fog/driving lamps purchased over a year ago

I think that's about it as far as my "To-do" list for the SC. I've got a couple other things like replacing the tensioner springs and installing a better inlet plenum, but I'm not 100% sure I'll get that done. Sure would be nice though! Those two things could add as much as 25 hp at the wheels. That would be significant and could push me within striking distance of 300 at the wheels. That's very impressive considering I still have stock valved heads as well as the stock cam and bottom end. Underdrive pullies will help getting there too...There's always something, isn't there?

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Got to tackle some wiring today.

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I decided to put my birthday present to use today (only one day after my birthday) and decided to finish the wiring harness for my intercooler fan. Long story short, it was already in my SC, and working. Then it stopped some time ago. I got sick, the car sat, and this winter I finally was able to get back to it. My accessory belt had worn through a wire. Simple fix. Well, since I had to remove my IC to get my alternator out (issues there too) I decided it would be a good time to re-do the harness with OEM style water tight connectors and just make it look professional. My birthday present was the crimping tool to use these nice connectors. I played with it a little yesterday, but went all out today. Attached is an album of my "in progess" stages. I didn't get really any pictures of what was, but what little I did get you can compare it to what I have now. There's really not a comparison at all. The only thing I have left to do is connect the switch to it. Since it was all hard wired before, that's all in the car right now. I do need 2 more single wire connectors to finish it off the way I want it to be (one for the switch and one for the ground from the fan).

I used Painless Performance's Weatherpack connectors. They offer a variety of connectors ranging from single wire all the way up to a six-wire connector. The crimper tool and pin extraction tool (if you goof up) are available from MSD Ignition. I purchased all of the parts from Speedway Motors since they are right here in Lincoln.

I have to say that I couldn't be happier with the way this turned out. My soldering skill leave much to be desired and since my SC is slowly becoming more show-worthy, I felt it an appropriate time to upgrade the pitiful wiring I attmpted before. The terminals crimp on very easily and are secured plenty strong enough. Now the entire harness snaps together making it much easier to replace parts, remove the IC/fan or simply tracking where the wires are.

Now that I've got this under my belt, I've got a couple more wiring projets to complete... :)

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Join my enthusiast group!

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I'm trying to promote my enthusiast group. It's a group of car enthusiasts who want to help fight the fight against cancer. Brief background, about a year and a half ago I was diagnosed with cancer, stage 3 metastatic melanoma. If you don't know what that is, it's the most deadly kind of skin cancer you can get...and the fact that it's stage 3 of 4 means that it is considered advanced melanoma. Since then, I've been fighting my fight. I formed an enthusiast group to combine my love for cars with my fight against cancer. Now my treatment has finished and I'm getting back to my normal self. I won't know until next month how effective my treatment was, but I can say that I haven't felt this good in a LONG time, so I think it's done its work.

Cancer is much more widespread than people think. I don't think that there's one person out there who has not in some way been affected by the ravages of cancer. It could have been someone you work with, a friend or a family member. I ask that you take a moment to look at my group. If you feel so inclined, join it. I don't ask anything for you joining, nor do I expect anything. If you feel the need, you can, of course, donate to the fight. All donations go directly to the American Cancer Society and are 100% tax deductible.

So again, please stop by my group: http://www.mo...for_life_team and join if you like. Thanks for taking the time to read this blog. I hope everyone has had a great Christmas and will have a happy New Year.

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New Wheels

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I haven't actually purchased them yet, but I have decided on a new set of wheels for my Super Coupe. Yes, they are the wheels pictured here. I'm planning on getting the 18 x 8.5 for the fronts and 18 x 9.5 for the rear, chromed, of course. They have a very significant (and in my opinion, very nice) lip on the wheel. I have always liked that. The original wheels I wanted to purchase were manufactured by Zenetti and cost $100 per wheel more than these do. And, they are discontinued as well. These are the only other wheels that immediately jumped out at me. So I'm not going to sit on them at all. They are manufactured by Ruff Racing and are the R930 wheel. They are brand new wheels, so they should be around for a few years at least. I don't plan on waiting that long though and will get them next year sometime. Tires will have to wait, just because of the price involved in wheels and tires. The tires cost almost as much as the wheels which puts the overall purchase over $2k when it's all said and done. I just can't wait to get the wheels...even if they sit in my garage for a year!

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I hope everyone had a Merry Christmas

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Now it's the day after Christmas and everyone is trying to figure out what to do with the leftovers and how exactly are those credit cards actually going to get paid off? Well, I'm no different. It was an enjoyable Christmas for my family. The kids all got what they wanted and we had a huge turkey dinner.

It wasn't really a Christmas present, but I was able to get a daily driver for me this last weekend. I had always been hoping that I'd find that killer deal and it seems I got one better. I got a '94 Olds Achieva SC from my wife's parents, basically for free. They weren't driving it any more and let the registration expire so they offered it to me and my wife. It's a car that has seen better days for sure with 136k on it and a failing interior. However, it does have a remanufactured engine with less than 1500 miles on it. That in itself is worth something. So no longer do I need to worry about driving my Super Coupe in bad weather, or even on a regular basis any more.

I also received an addition to my garage. I finally got a good tool chest to put all my tools in. Up until now, they have been scattered here and there in different tool boxes, but now I have a consolidated place to put all my (car) tools. That's great!

Again, I hope everyone had a Merry Christmas!

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Winter is no longer trying, it's here...

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Well, I think winter is finally here for good. We had a couple days that I was able to get out and do some work on the car. Now it appears as though the work for the winter is done. I won't rule out the possibily of working on it if the weather is nice, but I don't think we'll see too many of those days between now and spring. I could be wrong though. It's been a wierd last couple of years with weather in the 60s in January, so maybe I'll get to work on her yet.

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The electrical saga continues...

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I took advantage of the relatively warm weather today. I took another step closer to getting my SC back on the road. I went out and got it up on jackstands since I hadn't done this yet. I've got 4 new tires for it to put on anyway. I got my intercooler removed and discovered why my fan on it didn't work. Turns out the belt or the power steering pulley wore right through the negative wire and part-way through the positive. Yes, that was probably contributing to my electrical woes. I also took a look at the relay. Looks like I need to re wire the whole mess of them. The wires are all breaking off. I believe this was due to the fact that I pulled the wires very tight in an effort to keep them out of the way of the belt and power steering pulley...apparently that didn't work! LOL! I also got the battery removed as well as finished getting the alternator removed. Now I just need to get it disassembled so that I can get the bolts/screws/nuts chromed.

However, I am now again at a stand still in this project as I have to get the small stuff chromed before I can put it all back together. On a better note, I did locate some better water tight plugs that I can use for any of that engine compartment stuff. The plugs I've been using are fine, but they are not that high of quality or appearance. Problem is justifying the crimping tool to my wife...it costs nearly $50 for a very seldom used tool...

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Winter is trying...

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It seems as though winter is finally trying to take hold of the region. Besides a dusting of snow a few days ago, this is the most significant winter weather we've had so far this season. It's been unusually warm this year. Typically we've had several significant snow storms by now...




There was a good 1/4" of ice on everything this morning with freezing rain forcast through the morning. I wish I had a nice heated garage to work on my car...

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Not sure why it has taken me this long...

Filed under: 2004 Chevrolet TrailBlazer EXT (Big Blue)

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...but I have finally added this vehicle to my garage. I purchased it new over 3 years ago as the "family" vehicle. We had a '01 Chevy Malibu before this one. We basically outgrew that car in a hurry, with 2 kids and a 3rd on the way. Now we have 4 kids, so it's a darn good thing that we got the EXT with seating for 7. We occupy 6 of those seats and have a puppy that we often travel with as well.

This SUV will remain mostly stock. I may do the intake and exhuast at some point, but right now I'm content with the K&N air filter that I have in it. The only other mods I'm planning are a 2" suspension lift and a tune. Other than that, this SUV is pretty much staying stock...Some cosmetic stuff may follow like a brush guard, etc, but it's going to remain mostly stock.

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The Alternator is done...almost

Filed under: 1992 Ford Thunderbird (Silver Thunder)

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Well, I got my alternator back today. I have to admit that I think it turned out rather nice. The color I picked is not everyone's cup of tea, but at least it's not jump-out-at-you fog visible yellow or anything! Although now that I have it finished, I find myself wanting to do just a tad more to it. So I have decided to have the visible bolts, screws and nuts chromed. I'm not a fan of a completely chromed engine compartment, but do like chrome for accents. So that's what I'm going to do now. Suck because now that winter is setting in, I'm not going to get to drive it. Once I get to drive it again, nearly 18 months will have passed since I last drove it. I guess it's not that big of a deal, because I'm keeping the miles off of it. I sure do miss it though...

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