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One thing leads to another...
Aug 21, 2009 | Views: 34
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The plan had always been to get an alignment once I replaced the bushings, so an appointment was made. A brief drive with the mechanic revealed the shake to him and they vowed to find it. Turns out both front struts are shot. They are shot to the point that the inner portion of the strut and the outer housing move at different rates, creating the shake that is felt when driving.
It doesn't surprise me at all that the struts are gone. It does have 146,xxx miles on it. But I just find it interesting that when you take one part off the car, all of a sudden two, three or four other parts are then instantly revealed as needing to be replaced. I know it is the way with older vehicles with high mileage. I'm just glad that the car was given to me instead of me purchasing it and still needing all this work!
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Still getting it ready...
Apr 13, 2008 | Views: 1,122
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Basically taking the stock tensioner, cutting it apart about mid-way on the arm and lengthing it by about .670". There were two reason I wanted to do this. First was to try to get a tad more belt wrap on the crank and jackshaft pullies. The other reason was to maybe be able to install a larger pulley onto the tensioner. I've got my eye on an idler pulley from Billet Flow, but in order to even install it on the tensioner, I had to lengthen it. I'm not sure that it will work though because there's not a ton of room down there. I only have about 3/4" or so (not measured, just eyeballed) clearance between the tensioner pulley and the crank pulley. So my goal is to first see if by lengthening the tensioner, it will still fit. Then I'll have to see if I have clearance enough for one of the 2 pullies that Billet Flow offers. The jackshaft pulley I have on there right now measures 75mm in diameter. I would love to be able to install the 100mm diameter pulley that they offer, but that seems unlikely at this point. They also offer a 92mm pulley that may fit the bill just a tad better. I'm not sure though as I first have to see if it will even work with the stock tensioner pulley on there... It's just another custom project that I decided to try on my car. Anything to improve performace (or consistancy in performance) is a plus. Since I had an extra tensioner available, it was an easy thing to try.
Going to try to get a socket today so I can change my O2 sensor...got one that is located high up on the manifold and can only be reached by socket...got to get that special one that allows for the wires.
The tires still need to be mounted and balanced, valve body installed on the transmission, brakes bled, O2 sensor replaced, fuel filter replaced and along with the valve body, a transmission flush. Then I'll have to take it to the mechanic (because I don't want to hassle with this stuff) and get the power steering flushed, a boot replaced on the rack and pinion, a 4-wheel alignment and I think one other little thing that I can't remember right now for the life of me. :)
It's so close to being road worthy! I've got a baseline dyno coming up in May as part of a larger dyno tune, so it's got to be ready by then...and it will be...I can't wait to drive it again!
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It's been nice weather the last couple days...
Apr 5, 2008 | Views: 813
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Yesterday I changed the old oil that had been sitting in there for a couple years now and put in fresh oil and a new filter. I also installed one of two O2 sensors (the one that I didn't need the special socket to remove/install), and then started taking my engine back apart. Yes, you read right...just days after I got it back together after a year and a half, I started taking it back apart. The goal was to retape some of those wire looms that had the factory tape falling off and just plain looking like crap.
Today I finished that up, installed my new brake accumulator (so I can stop!), cleaned my air filter and did a general detail of the engine. It had a couple years of dirt and dust build up on it that I wanted to get off. I also swapped a couple pullies (which was a real pain) and had to fix a section of wiring that has become brittle over the years.
The final result is as you see in the picture. It's back together (although I didn't start it tonight as I want to go ahead and bleed the brakes before I pressurize the accumulator. Attached is also the album so you can see before and after shots of the engine as it was reassembled. Enjoy.
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She started today!
Mar 30, 2008 | Views: 1,197
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The DIS heat sink is working 100% as is the new coil. My IC fan wiring harness works great. I can't believe that gas that's a year and a half old is still good either.
Now, I just have to get the tires mounted and balanced and then I can take it for a test drive. I can't wait! I've been way too long without being able to drive it. Now that it runs, I just want to drive it. But I've got to wait just a tad longer. I've got to change the oil, drop the tranny pan and install a new valve body, install new O2 sensors and get those tires mounted and balanced. Then I'm good to go for a while. I've got a couple other little things to do, but nothing right now. I'll be plenty happy to just drive it for this year... More mods will come next year... :D
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It's almost ready to start...again...
Mar 25, 2008 | Views: 298
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Now, to get it running, all I have to do is install a new battery. I've got a good one coming tomorrow so I will be able to find out then if it'll start up. I'm a little concerned because it's been sitting for so long. I'm sure the fuel in the tank is not good anymore. I just hope it's good enough to get me the mile up the road to the gas station.
I also need to install my new O2 sensors before I try to start it. And a quick check of other things like oil, coolant, etc needs to be done before I just crank it over. I know I'm low on coolant and am due an oil change. I'll hand crank the engine over to make sure that everything is still moving (if it's not, that's really going to suck!). I'm pretty sure it is because the engine was turning a little when I was tightening up my alternator pulley.
That's about it. Wish me luck. I'm hoping to at least get it started tomorrow...
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Well, my to-do list got shorter...and longer...
Mar 16, 2008 | Views: 1,343
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It got shorter because I got that stuff done. But I also received my M112 this week. So now my list is that much longer. My list now includes:
To drive my SC:
o Replace #1 spark plug
o Replace O2 sensors
o Re-install intercooler
o Re-install supercharger top and upper intercooler tube
o Replace two wire connectors...one failing grounding connector and one for my intercooler fan switch
o Re-install DIS module with custom heat sink
o Purchase and install new battery...Optima type
o Replace brake accumulator
o Mount and balance new tires
Things that I need to get done soon:
o Install Mark VIII spindles and brakes
o Install transmission valve body-flush transmission fluid
o Install the rest of the front suspension, lower control arms, upper control arms, tie rod end links, sway bar end links, rack and pinion...etc
New things added to my list now that I've got the M112:
o Modify M112, inlet plenum, intake plenum, lower intake manifold and fuel rail to make M112 fit
o Purchase 60 lb injectors
o Purchase 75mm throttle body (currently have a 70mm)
o Purchase OD jackshaft pulley
o Purchase intercooler core (going to build a new front mount IC)
o Purchase aluminum tubing for IC piping
o Purchase quick change pulley set for M112
o Purchase battery relocation kit
o Purchase larger radiator (with front mount IC, I'll have room for a much larger one)
o Purchase additional IC fan for use with front mount IC
o Purchase air dam to funnel air into lower bumper cover (flow over IC core)
o Possibly purchase BBK valve covers-for use with front mount IC. Routing of IC pipes will be different, requiring use of n/a 3.8 valve covers
o Purchase cam and valve springs (and hardware) to take advantage of M112
o Install all of the above mentioned items
Then there's always the want to have items on the list:
o Purchase new wheels
o Purchase tires to go on the new wheels
o Plan for a custom paint job as soon as next winter
o Replace exterior trim as part of paint job
So the list got shorter, if only for a moment before it got longer again. I have the opportunity to finally get some nice wheels for the car, but I also have this M112 now too. There's a lot I need to purchase for that as well and could put money towards making it work...or get wheels. I'm torn because I've started the M112 project officially now, but have the opportunity (and permission) to finally purchase some nice wheels for my ride. I may bite the bullet and get the wheels, then work feverishly on the M112. Money is the big set-back at this point. It costs money to go fast. Unfortunately it's getting harder to come by lately....
Man I got to get some TDY for work...
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Upgrading the supercharger
Feb 12, 2008 | Views: 214
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I have not yet actually sent the money for this, but as soon as I get my tax return (any day now) I will be sending the money out for it. I can only hope that the seller hasn't decided to sell it out from under me. It didn't sound like he would do that, so I'm optomistic that it will be there still when I'm sending the money.
One thing that I'm going to do for sure is to open up the inlet to match the Magnum Powers MPx style opening. This greatly increases the efficiency of the supercharger at higher rpm. It allows the rotors to fill more completely with air which is required if you want to make more power. I know of a couple of these already on Super Coupes out there and they are making impressive numbers. Especially torque numbers...
This project will likely be a long one, not getting finished until sometime next year. I've got a few other things to do as well, like rebuild the shortblock, install a decent cam, get my large valve heads on there, etc. I think I may put this on my current engine while building another for serious power. I just can't see doing a lot of work and then letting it sit for who knows how long until I get my performance engine built.
This has altered my plans for wheels slightly though. Instead of purchasing them now, I'm going to wait until later in the spring or summer before buying those. I just hope I can keep my wife happy enough to let me get this stuff for my car!
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Alternator finished.
Feb 12, 2008 | Views: 85
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Unfortunately, though, it has caused me to look a lot closer at the rest of my engine compartment. There's a lot of work that needs to be done. I'm trying to approach it with the concept of making it really nice, show winning in fact, but I don't want to go overkill. No offense to anyone who has done this, but an engine compartment that is all chrome looses some of its luster. Everything tends to blend together and detail is hard to pick out. The same thing happens with people who color their engine components to match. So I'm approaching it from the perspective of making it really nice, in a conservative way, with accents of color and chrome. People say that the small things make the biggest difference. I guess we'll see about that. I've got a lot of planning on the small stuff. In fact, some of the big stuff, I'm still not too sure what I'm going to do on some of the big stuff, but it will all come together in the end.
I'm looking forward to working toward my end goal of a nice show winning car that can perform at the track as well. So far, I'm very happy with the results, but I've got a long way to go. I have very high expectations...
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So how many of you out there are like me?
Jan 21, 2008 | Views: 101
Now, even though I make a decent wage, and so does my wife who is an RN. That's not to say that there's extra money, because there really isn't too much of that. Like most of America, I think we spend what we make, and when we have extra, we have a little fun, because it doesn't happen too often. That however, has put a serious crunch on my modifying my car. The only real splurge we have is our cable and internet. I think we grossly over pay for those, but when there's not really any competition, what do you do? And that's our ONLY extra expense besides the required stuff. So there's not much that we can cut out of our daily living expenses in order to finance my car hobbie. The result was looking at getting a part-time job. Yeah, who really wants a part-time job on top of a full time job? Not too many people want it, but many people need it. I was in the same boat.
So what does a guy do, when he really wants to play with his toy? Believe it or not, my wife came up with a pretty good idea. Instead of working for minimum wage (pretty much an insult when you have as much schooling and training as I have) at a local fast food joint or large "jack of all things" stores, she suggested a paper route. Yeah, a paper route. I had one when I was 13-15 or so. It wasn't too bad. I never did like getting up in the morning at all. But the paper was advertising for routes earning up to 650 a month. I called, got a route paying over $600 per month. Yes, folks, that's an extra $7200~ a year. Yeah, I do kind of feel like a early teenager again, when that was my "job." But it's really easy getting up knowing that just by putting in a relatively easy 2 hours a day, I can earn an extra $600 a month to pay bills down, get some go-fast goodies for my car, or even finance a family vacation (did I mention that I have 4 kids?). Now, I'm not planning on keeping this route forever. But if I can keep it for the next 3 years or so, it should pay for a lot of things like outstanding credit card bills, that trip to MA and ME this summer for my sister's wedding and even some go fast or look good parts for my car.
The really good thing about it too, is that it's not just me doing it. My wife is out there every morning with me and usually one of the older 2 of my kids likes to help too. Yeah, I've got to pay the kids a little wage, but then they've got a "job" too that they can earn money and start saving now too.
So if any of you out there are like me, consider something like a paper route. It's easy work. It's independent work, and best of all, it makes considerably more than minimum wage does.
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What to finish up this winter
Jan 10, 2008 | Views: 167
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o Install new alternator (currently waiting for chromed bolts)
o Install repaired IC and fan
o Install new O2 sensors
o Replace spark plug on cylinder #4 (there's a story behind it)
o Replace fuel filter
o Install Lentech valve body (Would really like a torque converter too, but we'll see)
o Install Mark VIII spindles and brakes (need to drive it to the shop for this one)
o Reinstall misc engine parts disassembled to replace alternator, spark plug, coil, etc
o Get tires mounted and balanced
o Get 4-wheel alignment (preferrably after Mark VIII spindle install)
o Replace rack and pinion
o Replace the rest of the front suspention besides the rack and spindles
o Install PIAA fog/driving lamps purchased over a year ago
I think that's about it as far as my "To-do" list for the SC. I've got a couple other things like replacing the tensioner springs and installing a better inlet plenum, but I'm not 100% sure I'll get that done. Sure would be nice though! Those two things could add as much as 25 hp at the wheels. That would be significant and could push me within striking distance of 300 at the wheels. That's very impressive considering I still have stock valved heads as well as the stock cam and bottom end. Underdrive pullies will help getting there too...There's always something, isn't there?
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Got to tackle some wiring today.
Jan 9, 2008 | Views: 232
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I used Painless Performance's Weatherpack connectors. They offer a variety of connectors ranging from single wire all the way up to a six-wire connector. The crimper tool and pin extraction tool (if you goof up) are available from MSD Ignition. I purchased all of the parts from Speedway Motors since they are right here in Lincoln.
I have to say that I couldn't be happier with the way this turned out. My soldering skill leave much to be desired and since my SC is slowly becoming more show-worthy, I felt it an appropriate time to upgrade the pitiful wiring I attmpted before. The terminals crimp on very easily and are secured plenty strong enough. Now the entire harness snaps together making it much easier to replace parts, remove the IC/fan or simply tracking where the wires are.
Now that I've got this under my belt, I've got a couple more wiring projets to complete... :)
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Join my enthusiast group!
Dec 27, 2007 | Views: 108
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Cancer is much more widespread than people think. I don't think that there's one person out there who has not in some way been affected by the ravages of cancer. It could have been someone you work with, a friend or a family member. I ask that you take a moment to look at my group. If you feel so inclined, join it. I don't ask anything for you joining, nor do I expect anything. If you feel the need, you can, of course, donate to the fight. All donations go directly to the American Cancer Society and are 100% tax deductible.
So again, please stop by my group: http://www.mo...for_life_team and join if you like. Thanks for taking the time to read this blog. I hope everyone has had a great Christmas and will have a happy New Year.
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New Wheels
Dec 26, 2007 | Views: 224
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I hope everyone had a Merry Christmas
Dec 26, 2007 | Views: 60
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It wasn't really a Christmas present, but I was able to get a daily driver for me this last weekend. I had always been hoping that I'd find that killer deal and it seems I got one better. I got a '94 Olds Achieva SC from my wife's parents, basically for free. They weren't driving it any more and let the registration expire so they offered it to me and my wife. It's a car that has seen better days for sure with 136k on it and a failing interior. However, it does have a remanufactured engine with less than 1500 miles on it. That in itself is worth something. So no longer do I need to worry about driving my Super Coupe in bad weather, or even on a regular basis any more.
I also received an addition to my garage. I finally got a good tool chest to put all my tools in. Up until now, they have been scattered here and there in different tool boxes, but now I have a consolidated place to put all my (car) tools. That's great!
Again, I hope everyone had a Merry Christmas!
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Winter is no longer trying, it's here...
Dec 6, 2007 | Views: 103
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The electrical saga continues...
Dec 4, 2007 | Views: 182
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However, I am now again at a stand still in this project as I have to get the small stuff chromed before I can put it all back together. On a better note, I did locate some better water tight plugs that I can use for any of that engine compartment stuff. The plugs I've been using are fine, but they are not that high of quality or appearance. Problem is justifying the crimping tool to my wife...it costs nearly $50 for a very seldom used tool...
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Winter is trying...
Dec 1, 2007 | Views: 81
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There was a good 1/4" of ice on everything this morning with freezing rain forcast through the morning. I wish I had a nice heated garage to work on my car...
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Not sure why it has taken me this long...
Nov 30, 2007 | Views: 118
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This SUV will remain mostly stock. I may do the intake and exhuast at some point, but right now I'm content with the K&N air filter that I have in it. The only other mods I'm planning are a 2" suspension lift and a tune. Other than that, this SUV is pretty much staying stock...Some cosmetic stuff may follow like a brush guard, etc, but it's going to remain mostly stock.
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The Alternator is done...almost
Nov 30, 2007 | Views: 140
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Alternator Fix
Nov 19, 2007 | Views: 192
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At any rate, I took my spare alternator in to a rebuild shop to see if it was good. Turns out it wasn't (good thing I didn't just throw it on my car!). So a rebuild was in order, not only because it was bad, but also because the alternator for this car is an odd one, so finding a replacement is difficult. I figured that while it was apart, I'd have the case powder coated. This is my first step in making my engine compartment looking much better than stock. I had it powder coated a dark gray color that almost looks like a smoked gray.
I also had to fix the wiring on my harness as the previous alternator had burnt the wire and actually melted it and severed it. I used a negative battery cable (15" long, but cut down obviously) so that I didn't have to try to attach an eyelet onto a 4-gauge cable. I spliced it with an aluminum splicer with two set screws that could splice up to 4-gauge cables. That done, I wrapped it in electrical tape and will put a small wire loom around it for looks.
I should get my alternator back tomorrow so it can then be installed. Not sure if that will happen though as the weather is supposed to turn bad on Wednesday here...Welcome winter.
I need to get a garage!
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Unexpected Improvements
Nov 8, 2007 | Views: 109
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It was a long story, so thanks for reading. Before I sign off, though I'd like to say that I'm very glad to be back (not that I ever left, but I felt like I did). Now, I've got to get back to the home improvement stuff....more painting to be done today!
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Pleasant surprise!
Jul 9, 2007 | Views: 218
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So I'm the car guy of the family. I've been tinkering with my '92 Thunderbird Supercoupe for a few years now trying to improve on Ford's design. All the while, I've thought about how much fun it would be to build a kit car...you know, my dad, me and my sons. I'd like it to be a family project car (as my wife wants to help out as well...) I've got 4 young kids, so I know that unless I win the lottery...I'm not financing it. So now that my parents no longer have kids at home, I thought I'd start dropping hints that it would be a fun thing to do. This was probably a year and a half ago. Almost a year ago I was diagnosed with cancer and I suspect that's what has motivated my dad.
So back to the story now...this last weekend we were home visiting my parents and my dad mentioned building a kit car. It was a very casual inquiry and I interpreted it as nothing more than a thought of "yeah that would be cool to do." He did sound as though he had given it some thought...but not too much thought. I mentioned to my wife that I thought he might be serious about it. She also expressed her doubts since my dad is really not into cars at all...at least not more than saying, "That's a cool car." The weekend continued and I really didn't give it too much more thought. Well, Sunday morning before we left he again brought up the topic about building a kit car...he even took it a step further saying he has some money right now that he could spend on getting some parts for it. This totally took me by surprise. He said that the main kit would be a couple years off before he'd be able to purchase it, but that we could start buying parts for it now...like engine, tranny, etc. Basically he agreed that we could start purchasing the parts we want to put on the car.
Now on to the really cool part...the car he wants to build. He has selected the '65 Cobra Mk3 kit from Factory Five Racing (pictured above) as the kit car he would like to build. He told me his motivation is something that we can build as a family and keep it in the family for future generations to enjoy. I also think it has a bit to do with the fact that his only son has been diagnosed with cancer. It's a realization that life is short so don't take it for granted. I'm the car nut and I think he just wants to do something that we can both enjoy and spend some time together. Life is definitely too short to not have fun along the way.
That was my surprise this weekend. I didn't give my dad enough credit for being serious about this. But once he starts showing money, that means he's serious. Needless to say, I'm pretty excited about this. For a long time I've wanted to do something with my dad...Now we can get down to business!
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Rating my car...
Mar 29, 2007 | Views: 319
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I personally make an attempt to rate other cars. I've rated 100s of them to date, but it doesn't seem like too many people do likewise. Some people leave comments, but don't take the 2 seconds to rate the car. If someone rates my car, leave a comment, and I'll rate your car(s) as well. Most people just don't take the time though to view a car in detail unless they are in a challenge with that vehicle or they've got a direct interest in that car.
What do you guys think? This journal entry is the last thing I can think of to increase the vote count for my car. I'm not looking to be the "top" car, but it would be nice to have more ratings than I have currently. Like I said above...my car has nearly 3200 views, but only 17 votes. I'd really like to see more votes!
So if you feel the same, please take a close look at my car, Silver Thunder and let me know what you think. Like a lot of people on this site, I've put a lot of time and effort (not to mention money) into my car. I would just like to know what others think about it.
Thanks for visiting...
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Motor Sports Task Force Survey
Mar 23, 2007 | Views: 375
The survey is here:http://mstfsurvey.com/
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Cosmetic Modifications
Jul 26, 2006 | Views: 316
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First up was a fiberglass hood. At the time my options were limited to a Cervini Mach I hood, an SCP Cobra R hood or an SCP Cowl Induction hood. I prefered the look of the SCP Cobra R with the ram air that was available for the '94-'97 Thunderbirds, but not for the '89-'93 Thunderbirds. I made a few phone calls and although it arrived 2 months past the initial projected delivery date, I received the first production Cobra R hood with ram air for the '89-'93 Thunderbird.
Next upgrade was the bumper...and what a story that is...
First off, when I got the hood, I had a new bumper installed because the bumper that was on the car when I purchased it was in less than good condition with paint rubbed off and torn bottom with no airdam. The new(er) bumper I had on a parts car, so I simply had it repainted and installed. That lasted about 3 months until someone pulled out in front of me and messed that one up. It had too many coats of paint for the body shop to deal with it, so I ended up getting one of the last remaining NOS bumpers in the country. It took 3 weeks to find and another week to be shipped. It was installed and looking great for about 6 months until it got torn off at a curb stop (I was not driving it then!). The I searched to find an early style bumper for the Super Coupe that had the SC embossed on the front. I also purchased a Xenon air dam to make the appearance a little more aggressive (it needed it with the hood) and am installing a motion sensor system in the air dam to warn of approaching items that could damage the bumper. All-in-all the front bumper has cost me about $4500 where as my go-fast parts have only cost me about $3000...Yeah, more money in the front bumper than in making it faster. But I want it to look the part as well as perform.
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Heads
Jul 26, 2006 | Views: 254
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Basically what I wanted to do was find out how much I could get out of a ported head, but retaining the stock sized valves and cam. I had them ported by a very reputable porter with better than excellent results. The end result was a gain of about 20 rwhp and 20 rwtq from the heads alone. My SC dyno'd in the neighborhood of 265 rwhp and 350 rwtq. I did discover that I had major belt slip above 4300 rpm limiting my overall gains.
In the future, I will install large valve heads with a custom grind cam to get the absolute most out of my heads. I plan on installing these when I install my Cobra supercharger.
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Custom Double Intercooler (DIC)
Jul 26, 2006 | Views: 522
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This DIC will be removed when I install the Cobra supercharger on my SC.
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Supercharger mods
Jul 26, 2006 | Views: 536
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On the inlet plenum, I had the EGR port filled in with aluminum epoxy and ported to match my aftermarket throttle body. This provides for a much smoother intake that in turn increases hp.
It now sports a 10% OD pulley keeping boost in line at about 14 psi.
I have lofty plans for my future supercharger upgrade. I plan on custom building a lower intake manifold that I will install an '03-'04 Cobra supercharger onto with the liquid to air intercooler.
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Initial journal entry to provide a history of what I've done...
Jul 26, 2006 | Views: 494
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I have since installed all the items listed on my modification page, and some of those parts had to be home made in order to get it to work the way I wanted it to.
All the work that I have done (painting excluded) I have done myself or have had a "helping hand" along the way. I take great pride in saying, "I did that" instead of I paid someone to do that.
Some examples of things I've had a large hand in developing is the double intercooler with fan shroud and (an uninstalled at this time) lower intake manifold.
I'll provide a few journal entries to describe the major modifications that I have to date.
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