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1998 Dodge Ram 12-Valve Cummins Restoration

JIM ALLEN . October 21, 2026 . Dodge
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The Head Porter’s Rare ’98 12-Valve Quad Cab

For 1998, Dodge introduced the Quad Cab truck, a four-door extra cab that offered a rear seat. It wasn’t quite a Crew Cab, but it was close, and people liked the utility and extra space. Its introduction put the kibosh on sales of Club Cab trucks as the full Crew Cab truck would later kill the Quad Cab.

Early in 1998 model year production, the 12-valve, Bosch P-Pump Cummins engine yielded to the first generation 24-valve. Over the years since, that event has resulted in a mix of cheers and jeers depending on which side of the 12-valve or 24-valve fence you live on. The stated reason was tighter emissions regulations that started for ’98. According to Cummins, the last 30,000 midrange 12-valve engines were produced in their Columbus, Indiana, plant between the months of September and December of 1997. Not all of those were destined for Dodge, of course, and the exact numbers installed appear lost to time. So, we contacted both Ram and Cummins.

1998 Dodge Ram
Duallys are built to work, and while this one is still very fresh, it will have a second life as a working truck. The Mag-Hytek diff cover adds four quarts to the D-80 oil capacity and helps keep the gear oil cool while towing. The 4-inch Jegs exhaust system eliminates copious amounts of well-used diesel exhaust.
1998 Dodge Ram
With the “decorative” covers removed, the engine looks like a real 12-Valve Cummins. The 54 block was bored 0.020-in. and installing 286110 Mahle pistons that were cut 0.100-in. The rotating parts were balanced; the machining was done to blueprint standards and mostly Cummins-branded parts were used for the rebuild. A Fluidamper was installed to keep the engine in balance at high revs. A Hamilton 188/220 cam pops the valves via a stock valvetrain. Needless to say, Gavin did a nice porting job on the head along with a competition style valve job. In the current configuration, the power is estimated at an honest, low-smoke 400 hp. A large Spearco intercooler is also mounted.
The Bosch P7100 pump was rebuilt by Columbus Diesel to a fairly mild spec, and timing is set at 16. It has a Mack rack plug and 191 delivery valves. Some tweaking was done to the governor springs and a “0” fuel plate was installed. The injectors were rebuilt by Weston Shupe with 5×0.014 tips. The fuel is supplied by a Aeromotive A1000 lift pump with a Sinister tank sump on the inlet side and an Aeromotive A1000 regulator under the hood.

The “Holy Grail” part of this comes from that roughly four-month period from September to December 1997 when the Quad Cab was first in production and still powered by the 12-valve Cummins. You can make it a Super-Duper Holy Grail by adding in other rare combinations, in-cluding 4-wheel drive, dual rear wheels, long bed and the 215 horse engine that came only with the 5-speed NV-4500. Thus, a ’98 5-speed, Quad Cab, dually, 12-valve truck is the Holiest of the Holy Grail. Gavin Knisely, of Xenia, Ohio, feels blessed to have one, but it just fell into his lap without him really knowing what it was at the time. Some guys are just lucky!

Gavin is a part-time farmer and part-time head porter. He is a longtime sledpuller in southern Ohio, and most of his porting work is done within the diesel sled pulling community there. After being made an offer and selling his successful pulling truck, he went looking for another to build and ran across a bedraggled ’98 12-valve dually truck with a 5-speed. At first, the plan was to make it another sled puller, but after he got to looking, he noticed he had on his hands a largely rust-free truck, and it seemed a shame to relegate it to the pulling track. Only then he realized that he had stumbled upon the Holiest of Grails.

THE ‘HOLY GRAIL’ PART OF THIS COMES FROM THAT ROUGHLY FOUR-MONTH PERIOD FROM SEPTEMBER TO DECEMBER 1997 WHEN THE QUAD CAB WAS FIRST IN PRODUCTION AND STILL POWERED BY THE 12-VALVE CUMMINS”

1998 Dodge Ram
This turbo is an Industrial Injection S300 62/65/12 with some porting on the exhaust housing. Boost is modest at around 36 psi. If you act underwhelmed by that number in front of Gavin, he will tell you all about pressure being the measurement of restricted flow and how good porting will drop boost pressure but actually increase airflow (measured in CFM). The S300 mounts to an ATS “Big Foot” manifold that Knisely ported to improved flow. Air is drawn from an AFE cool air filter kit that’s protected by a Filter Minder restriction gauge.
Four doors. No waiting! This is the second part of the element that makes this a Grail truck. This configuration was an evolution towards the current four-door crew cab rage. The upper SLT trim level still featured floor mats standard rather than carpet, though carpet was available.
1998 Dodge Ram
The Camel interior is still stock, with the exception of the pillar mounted AutoMeter pyrometer and boost gauges. It was a nice place to work in 1998, and it still is!

The engine was pretty tired at purchase, so Knisely tore it down for a full rebuild to pulling truck specs. The end use goal changed from wild to mild partly through the build, but it never hurts to have a little overkill. Of course, there is more to a truck than just the engine. The 12-valve is backed up by the original 5-speed NV-4500, though the clutch was upgraded with a South Bend Dual Disc assembly. The stock NP241HD transfer case hands off to a stock Dana 60 front and rear Dana 80. A stock type limited slip is in back and 4.10:1 axle ratios are used. The axles feed General Grabber AT2 tires on Eagle Alloys (16×10 front, 16×6 rear) the front being 305/70R-16s and the rear 285/75R-16s. No lift was added, just a set of ProComp ES9000 shocks. The suspension, front and rear, needed a lot of work to make tight, as did the brakes. Other than some Borgeson components in the steering system, it was all done using high quality stock parts.

So what if the truck isn’t the most radical and wild ride you’ve ever seen? It’s a great daily driver, a reliable hauler, and it turns heads. After all, it’s the Holy Grail of Dodges. UDBG


 

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