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THE LITTLE ENGINE THAT COULD

STEVE TEMPLE October 10, 2022 All Feature Vehicles

Hitting Harder with Smeding’s 427-ci Smallblock Stroker

As much as we like the look of a big-block V-8, there’s one drawback: poundage. This mass of metal can weigh as much as 140 pounds more than a typical small-block. And seasoned driving enthusiasts worth their salt know that this lump seriously impacts the power-to-weight ratio, not to mention handling. Changing this equation by reducing excess heft means increased quickness for the same amount of power. Why work harder when you can work smarter?

Sure, you could go with aluminum heads and block, but that creates another quandary, higher cost. It makes good sense to stick with a more affordable and lighter cast-iron small-block and squeeze out as many cubes as possible.

That’s exactly what Smeding Performance has done with its 427 Cobra Special, which costs less than $11K (far less than many big-blocks). By staying light on its feet, the company has built up a cost-effective, lightning-quick counterpuncher. This high-power stroked 351 Windsor belts out a wicked 560 horses and 560 lb-ft of torque.

More important than the peak numbers, though, is the width of the powerband. “The torque range is what’s really awesome,” notes Ben Smeding. “Torque at lower rpms is what gets the vehicle moving, and it’s what you need when you have taller gears or an overdrive transmission.”

Smeding specializes in building stroker motors because this type of engine makes loads of torque at low rpms, while still being a smooth and tractable package. “From the block to the crank, to the rods, to the induction system, the 427 Cobra Special is built to be an all-conquering powerhouse,” Smeding proclaims. “Yet it’s still a street engine that runs on 91-octane pump gas.”

Besides increasing the stroke of the crankshaft to increase displacement, Smeding employed several other precision techniques to reduce weight, increa se strength and improve combustion efficiency (noted in the photo captions). In addition, by tightening the internal tolerances, he was able reduce the oil flow by as much as 50%, which in turn allows operators to run a standard-volume pump. With less oil sloshing around, Smeding says he recaptures as many as 30 horses, and that’s all simply due to minimizing friction losses. After all, it’s just good sense to recapture power that’s otherwise being sacrificed to resistance in the rotating assembly, rather than trying to make more horses.

The bottom line is that the Smeding offers big-block numbers in small-block packages, either Ford or Chevy, that are both lighter and less expensive, and spin more freely. All of which means these stroked small-blocks pack the punch of a heavyweight.

1. The Moroso oil pan includes a windage tray to minimize oil sloshing that would otherwise increase friction or starve the oil pump.
2. In order to reduce weight in the reciprocating mass of the engine, Smeding uses a specially constructed, forged alloy piston with shorter skirts.
3. The piston top features a step-head design to improve combustion. This configuration creates a tighter quench area that squeezes the air/fuel mixture at a higher velocity. In addition, by using a stiffer Dart block, Smeding can employ a light-tension, low-friction ring for less parasitic drag. (A typical ring puts out 28 pounds of pressure versus 11 pounds on the Smeding piston.)
4. The heart of the beast is the stroker crank. Smeding uses one made of 4340 forged steel, shot peened and nitrided with ammonia nitrate; both treatments are done for hardening. The throw of the 427 Cobra Special measures 4.000 inches (compared to 3.500-inch stroke on a stock 351). The bore of the block is bigger as well: 4 1⁄8 inches versus 4.00 inches stock.
5. A good stroker crank needs three things: precision, precision and precision. Balancing the counterweights exactly is essential in a high-performance mill. Smeding has the crank custom-made so the counterweights exactly match the piston and rod weight.
6. Smeding uses internal balancing on the harmonic balancers for less stress on the crank.
7. The balanced H-beam race rods, also made of 4340 steel (like the crank), measure 6.2 inches and use 7⁄16-inch ARP bolts. The bearings are chamfered to fit snugly against the counterweight, which has a radius where it meets the journal in order to add extra strength.
8. The timing chain boasts a stouter construction than stock, with heat-treated links, and the pins have sleeved rollers for reduced friction. Note that the timing is set at 30 degrees, instead of the more typical 36 degrees, due to the tighter quench of the piston head. This advanced timing makes the combustion event happen sooner and more efficiently, producing more horsepower while running cooler with less detonation (which in turn allows for burning pump gas).
9. The billet steel caps, with splayed outer bolts (bottom) also help keep the block more rigid.
10. Smeding’s heads have a 205cc intake port and are fully CNC-ported (2.08/1.60-inch valves). The general rule of thumb is to achieve the most flow for the smallest size, since that provides the broadest torque range.
11. Note the rounded sections on the outside of the cylinder bores. The scalloped water jackets are for better cooling.
12. The camshaft is a custom-ground unit with hydraulic rollers (specs: .544/.573-inch lift; 238/248-degree duration at .050 inch). It’s very quick-acting for improved throttle response.
13. After lowering the stroker crankshaft in place, Smeding sets the thrust bearing and checks the endplay.
14. After lowering the stroker crankshaft in place, Smeding sets the thrust bearing and checks the endplay.
15. The piston and H-beam connecting rod are carefully fitted into the cylinder bore. Tolerances are much tighter with a 427-ci Cobra stroker.
16. On the AFR/Smeding aluminum heads, the rocker arms have a 1.6 ratio and are a full roller type to reduce friction.
17. An Edelbrock Victor Jr. intake fits easily into place.
18. The harmonic balancer is fitted more easily and with less stress by employing a foot-actuated hydraulic press.
19. The 427 Cobra Special is topped by a Quick Fuel 750, a dual-feed, double pumper that’s calibrated and tuned on Smeding’s dyno. (The Weber-style eight-stack EFI setup shown in the opening photo is an option.)
20. An optional Canton oil pan is fitted on this particular engine for clearance purposes.
21. All Smeding engines are run-in on the dyno to verify output prior to shipping.

Smeding 427 Cobra Special Engine Produces 560 hp, 560 lb-ft torque

Block: Dart with splayed cab four-bolt mains, CNC machined, 4.125 bore, scalloped water jackets, one-piece rear main seal

Crankshaft: 4340 steel, non-twist forging, micro polished, and chamfered, internal balance, 4.000-inch stroke

Rods: 4340 steel H-beam with 7⁄16-inch ARP cap bolts, 6.200 inches length

Pistons: Lightweight forged, reverse dome, 10.2 compression with wrist pin below oil ring

Rings: Low-friction single moly 1⁄16 x 1⁄16 x 3⁄16 inches

Camshaft: Custom-ground hydraulic roller .544/.573-inch lift, 238/248-degree duration at .050 inch

Rocker Arms: 1.6 ratio, full roller to reduce friction

Intake: Edelbrock Victor Jr.

Cylinder Heads: Smeding/AFR 205cc intake port, fully CNC ported, 2.08/1.60-inch valves

Carburetor: Quick Fuel 750, dual feed, double pumper, calibrated and tuned on Smeding’s dyno

Distributor: Hall Effect electronic, polished billet aluminum housing

Price: $10,995 (includes dyno testing and tuning)

Options: 8-stack fuel injection, Cobra valve covers, MSD distributor, aluminum lightweight block, front-drive setup, water pump

SOURCE

Smeding Performance
28875 Interstate 10W
Boerne, TX 78006
877.639.7637
210.338.8585
Smedingperformance.com


 

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