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Turbocharged 2006 Ram 2500 Build

A ‘Factory’ ’06 Ram 2500 that Stands Out and Competes

Photos by Mach1Media

We know what you’re thinking—while it may be a very clean looking 2006 Dodge Ram 2500, since when does Diesel World feature stock-ish trucks? Well, we don’t; and despite appearances, this beautiful Ram, owned by Daniel Hargrove, is anything but stock. In fact, as “factory” as it may seem, this truck not only competes, but also stands out at Outlaw Diesel Super Series and Ultimate Callout Challenge events, not to mention puts up some seriously steep competition at local dyno events.

Haling from Charlotte, Tennessee, Daniel works as a diesel mechanic, giving him the ultimate platform to know the ins and outs of diesel performance. And what better way to show your prowess and passion in the diesel world than to build the ultimate street and strip sleeper?

With the help of a number of diesel-pro buddies, Hargrove was able to put this rendition of his truck together in just 6 months, but the build has been a never-ending project.

“I purchased the truck in 2017 – bone-stock, one-owner, old-man truck,” Daniel told us. “Within a month, it had a Comp 48RE, 200 percent-over S&S injectors, a dual-pump kit, and made 900hp. I drove and raced the truck like that for four years and had a blast.”

Now, 900hp may sound like the tip-top of performance for some, but after four years of competing below the 1K threshold, Daniel opted to elevate the truck’s game considerably.

The Ultimate Build

Putting massive amounts of power to the pavement is the first objective of any competitive diesel, and Daniel accomplished this for his truck starting with a swapped 6.7L Cummins inline-six. On top of that sits a large single S485 turbo from Stainless Diesel pro Johnny Gilbert.

Adding even more performance to the Cummins are a Hamilton Cams 178/208 camshaft, fully ported Wagler Competition Products big-valve cylinder head, ARP 625 head studs, a Kingspeed LLC intake manifold, and a full S&S Diesel fuel injection system with 450 percent-over fuel injectors and a 14mm CP3 pump. The bottom-end was upgraded with Wagler connecting rods, Mhale Motorsports coated and cast pistons, Total Seal rings, and a 12mm girdle and main studs.

The exhaust system for the inline-six was also upgraded, making use of a Stainless Diesel exhaust manifold, custom V-banded 5-inch exhaust piping, and a 5-inch downpipe exiting under the truck.

While Daniel played a pivotal role in choosing every component that went into the engine build, it was Jeff McCord of Linco Diesel Performance who was entrusted with the ultimate build of the diesel.

Backing the built engine is a Dodge 48RE transmission with a Suncoast billet triple-disc torque converter equipped with a 2600 stall, Sonnax 35-spline input shaft, Sonnax billet intermediate shaft, and a Sonnax billet fat output shaft, all compliments of Logan Epling of Epling Motorsports. When it came to the transfer case, the Dodge’s stock 271 T-case was utilized and tied to large front and rear driveshafts, compliments of Derek Rose of DNR Customs. Both front and rear axles are fitted with 3.73 gears, while braking power comes from second-generation Ram brakes due to size restrictions related to the truck’s competition wheel and tire combination.

The goal of the build was to get somewhere in the area of 1,200 to 1,300 horsepower on straight fuel, with a three-stage nitrous system utilizing a Nitrous Express Maximizer 5 progressive controller, 375 solenoid and two .99 jets, pushing the diesel to an impressive 1,700 to 1,800hp. The results, however, were a bit grander than Daniel and his team thought they would be, with the truck putting down over 1,400hp on straight fuel, and just over 2,000hp on nitrous.

A Strong Foundation

Now you can’t build a highly competitive diesel without also upgrading the chassis and suspension system, so Daniel entrusted Keaton Samples of Samples Performance Fabrication to upgrade the truck’s undercarriage. In addition to modifications to the rear section of the frame, Keaton equipped the Ram with Firepunk lowering coils and Bilstein 5125 shocks in the front, while modifying the truck’s factory leaf springs in the rear to make use of just two leafs in each pack, and adding Afco coilovers with 200-pound springs to the mix.

The whole chassis sits atop 22×12-inch Forgiato Ventaglio wheels wrapped in Toyo Proxes 305/40/R22 rubber.

Street and Strip 

When it comes to body and interior modifications to the truck, Daniel opted to do very little, wanting to keep his truck as versatile as possible. Outside, the truck maintains its original white paint, chrome trim, badges and bed. Inside, the truck maintains a similar factory look, right down to the standard heated leather seats, intact heating and air conditioning system, and even a functioning back seat thanks to the singular interior addition – a full rollcage built by Paul Cato of Maverick Diesel, which has removable tubing in the rear section.

As Daniel told us, he may not be taking it to the hardware store to get a load of 2x4s, but he likes the idea that if he needed to, he still could in this truck. Plus, it’s extra comfortable to take on a drive-to-drag trip, which Daniel hopes to do in the near future.

A Never-Ending Project

Remember when we said that Daniel’s truck had been a never-ending project right from the start? Well, that continues to be so today. As of December 2023, the truck was once again torn down and in the midst of another full rebuild in order for it to be more competitive in the 2024 Ultimate Callout Challenge season. Among the upgrades for the new version of the ‘06 Ram 2500 are a deck plate 6.7L diesel engine, compound turbos, and additions to the nitrous system, including two more 375 solenoids and another bottle. This would give the truck a full four-stage nitrous system to make use of. Additionally, Daniel and his team were said to be redoing the wiring, tacking in some new firewalls, and reworking the piping.

The goal for the 2024 competition season is to put down numbers in the range of 2,500hp. We certainly can’t wait to see just what massive marks Daniel and his Ram throw down in the world of competitive diesels in the future.


2006 Dodge Ram 2500

Owner

  • Daniel Hargrove
  • Charlotte, TN

Chassis & Suspension 

  • Modified stock frame to accommodate rear coilovers
  • Firepunk lowering coils
  • Bilstein 5125 front shocks
  • Stock rear leaf springs with two left in the pack
  • Afco coilovers with 200lb springs
  • Lowered two inches

Wheels & Tires

  • 22×12-inch Forgiato Ventaglio-T tires
  • 305/40/R22 Toyo Proxis Tires

Engine & Drivetrain

  • Cummins 6.7L inline-6
  • Stainless Diesel S485 turbo
  • Wagler Competition Products connecting rods
  • Mahle Motorsports coated cast pistons
  • Total Seal rings
  • 12mm main studs and girdle
  • Hamilton Cams 178/208 camshaft
  • Wagler fully ported big-valve cylinder head
  • Kingspeed LLC intake manifold
  • S&S Diesel 450 percent-over fuel injectors
  • S&S Diesel 14mm CP3 pump
  • Fluidampr
  • Nitrous Express Maximizer 5 progressive controller
  • Nitrous Express 375 solenoid
  • Two .99 nitrous jets
  • Stainless Diesel exhaust manifold
  • Custom wastegate tubes
  • Custom V-banded 5-inch exhaust
  • Custom 5-inch downpipe exiting under the truck built by Samples Performance Fabrication
  • ARP 625 head studs
  • Dodge 48re transmission
  • Suncoast billet triple-disc torque converter with 2600 stall
  • Sonnax 35-spline input shaft
  • Sonnax billet intermediate shaft
  • Sonnax billet fat output shaft
  • DNR Customs large front and rear driveshafts
  • 3.73 front and rear gears
  • Second-generation brakes

Interior & Stereo

  • Stock heated leather seats
  • Full AC/Heat still intact
  • Not stripped of any weight from factory aside from the on-board spare tire
  • Custom rollbar with removable rear tubes built by Paul Cato at Maverick Diesel

 

Installation of a Belltech Rear Lowering Kit in Our 1994 RAM 2500

An Iconic brand meets an iconic truck

We’re happy to have you all back to see some more tech with us! This month we’re working with our friends over at Belltech Suspension to take our stock-form Ram 2500 and add a 4-inch rear shackle and hangar kit along with Belltech’s Street Performance shocks so we can get that low, aggressive stance we’re going for. From our experience with this kit, we’ll improve our driveshaft angle and the ride.

Here you can see the finished look we are going to achieve. Three inches doesn’t sound like much, but it makes a massive difference in appearance.
We will be installing Belltech Shackle and Hanger Kit, Part #6592. This will give us a 4-inch drop in the rear.
Remove the rear lower shackle bolt and jack up the rearend to lift the spring out of the rear shackle mount.
We opted to use the lift to bring our box completely off the frame so we had plenty of room to install this kit.

Using a cutting wheel or similar tool, cut a slot through each rivet head on the front OEM spring hanger and remove the rivet heads with a chisel or air hammer.

Before installing the new hangers, we test fit everything to make sure it all fits correctly. The new hanger simply bolts into place and the leaf spring can be reattached.
After we got our shackle kit installed, we replaced our what look to be 30 year old shocks out. What a difference!

How great does this truck look now? Reliable, dependable, and aggressive-looking!

SOURCE

BellTech Suspension
Part #824
www.belltech.com
800-445-3767


 

Trading Trails: Why a Jeep Enthusiast Switched to the RAM Power Wagon

The need for speed and space moved a Jeep owner to the Ram Power Wagon.

Some say Jeep owners will always remain Jeep owners, they simply upgrade to newer vehicles over the years. And while that may be true for many, some flip the script when their needs change. Of course, we know that once a Jeeper, always a Jeeper, even if one adds another horse to their stable. That is certainly the case with Jon Sackett. While his off-road roots are deep with Jeep, he didn’t stray too far when his needs changed. While he still owns a Jurassic Park Jeep replica, his daily driver shifted over to another vehicle in the Mopar family: a RAM Power Wagon.

“Sackett was tired of hearing his friends complain when the Jeep couldn’t keep up with the trucks on washboard trails. All signs pointed in the direction of him getting a truck.”

The Bed Rack Headache Rack gives the truck a ranch feel, but also protects the back cab window when hauling product.

Uprooting Jeep Ownership

The Jeep JL Sackett exited was a notable build. A cover feature in Tread a few years back, it was also shown off at SEMA Show in 2019 and recognized by many online. While it was able to rock crawl with ease and be nimble on tight trails, he found himself not needing those features as most of his friends were in trucks. Not to mention, the lack of space was limiting the gear he could bring. Sackett often relied on friends with more space to bring items that he couldn’t fit in his Jeep JL. As he describes it, “This sorta made my build feel inadequate for the type of adventures I love the most, which was just getting out to the middle of nowhere, to a beautiful location, and setting up camp for the weekend.” Also since the vehicle was his daily driver, the height also limited him. Finding a place to park wasn’t easy, as parking garages were usually not an option.

The Sackett Ranch Power Wagon looks at home parked next to a barbed wire fence.

After a move from California to Phoenix, Arizona, Sackett knew it was time to make a change. Keeping up with traffic driving 80+ on the freeway was tough in a squirrely Jeep, and Sackett was tired of hearing his friends complain when the Jeep couldn’t keep up with the trucks on washboard trails. All signs pointed in the direction of him getting a truck.

Mopar Family Ties

When it came time to pick a truck, that was easy for Sackett. Just like the Wrangler, the Power Wagon has roots in World War II. It was the workhorse for the U.S. Army as it was able to transport supplies and more troops to the front lines where the Willys were not able to; similar to the conundrum of what Sackett found himself in. As Sackett says, “The Power Wagon was like the Rubicon for the RAM trucks.” Just like on his Jeep Wrangler JL, the Power Wagon has a disconnecting sway bar, front and rear lockers, and more. To him, it seemed like a larger version of his Jeep with more room for people and gear. Now with a significant other and a dog, the extra room was that much more important and the decision to buy a RAM Power Wagon was an easy one.

The full-size spare is mounted on a Rig’d Ultraswing Hitch Carrier.
The AEV front bumper comes with built in recovery points.

A Thoughtful Build

As the time came to decide the direction of the Power Wagon build, Sackett decided to think it through a bit and enjoyed driving the truck stock. He enjoyed a vehicle that was smooth and easy to drive on the highway. He took it camping a few times, using a ground tent, and preferred that setup. Mostly, he was impressed with how the truck handled both on and off-road in its stock form, not to mention all the extra room he now had. Around this time, he also started his own business, from which the vision of the truck and business aligned. “I knew I wanted to build the truck out to not only be badass and get me through anything but also still feel like an OEM truck for around town and doing things for the business,” Sackett tells us. From there Sackett Ranch was formed and the truck followed suit with a ranch look.

While wider than other vehicles, the truck drives down dirt roads with ease.

While the Bed Rack headache rack may stand out in style, the rest of the truck is all off-road. Liking the AEV Prospector and Prospector XL, Sackett wanted something even more badass than a Prospector XL. He wanted a Prospector with disconnecting sway bars, lockers in front and rear, and a powerful 6.4L V8 engine. Since AEV didn’t build Power Wagons, Sackett took matters into his own hands. Themed as a ranch truck, it would be a powerful off-road beast capable of hauling gear for work, towing vehicles, and taking him out to camp and off-road on the weekends. AEV bumpers with the Brush Guard give the truck the look he desired and extra clearance for difficult trails. He mounted AEV wheels with 37-inch Toyo Tires Open Country Mud Terrains, keeping the suspension stock.

“While the Bed Rack headache rack may stand out in style, the rest of the truck is all off-road.”

For ditch lights, KC HiLites Flex Era 4s sit at the A-pillar on SDHQ mounts.
The Power Wagon is a standout in performance and looks.

The headache rack gives the Power Wagon the ranch look, but also provides needed protection when hauling around overland gear and items for work. Sackett says, “I have been able to haul giant steel bumpers in the back of the truck that I would have definitely busted out the rear window if I didn’t have the Bed Rack back there.”

Another functional key feature Sackett likes is the varied setup for the full-size spare tire. When he’s driving around town or back and forth to the office, he opts to mount the tire in the bed of the truck using the AEV vertical tire mount in the bed of the truck. This allows him to use his backup camera and keep the truck as short as possible when in the city. He also has peace of mind that his full-size spare is with him when on quick day trips to off-road and romp the dirt trails. When it comes time for a longer trip and he needs more room in the bed of the truck, he switches over to using the Rig’d Ultraswing Hitch Carrier. Not only does it carry the full-size spare, freeing up valuable bed space, but he can attach the 1Up bike rack to bring his Super 73 e-bikes. Also, he gets an added cooking space with the drop-down table on the Ultraswing.

“All MPG concerns also were diminished as the truck gets impressive results on highway miles.”

Sackett’s dog Ashoka joins him on camping adventures.
The menacing front brush guard gives the truck a tough appearance.

Balance is Key

The goal with this Power Wagon build was to be a true all-around vehicle. As Sackett shares, “Sometimes it’s best not to go too hardcore one way or another. As I have learned over the years, every time you add an advantage in one category, you sacrifice in another. So, I really wanted to build something that was a balance.”

“Just like on his Jeep Wrangler JL, the Power Wagon has a disconnecting sway bar, front and rear lockers, and more. To [Sackett], it seemed like a larger version of his Jeep with more room for people and gear.”

Sackett keeps his Dometic CFX3 fridge in the backseat for easy accessibility.
Nothing beats camping under the stars in the Arizona desert.

Opting to now sleep on the ground, no longer in a rooftop tent, he has a pretty luxurious glamping setup. He sleeps in a Gazelle T4 Hub Ground Tent and a Gazelle G6 Gazebo is his camp kitchen. Best part, he is able to fit all the gear in truck bed with ease.

The truck is also able to rock crawl surprisingly well enough to satisfy Sackett’s needs. Even with its stock suspension setup on Bilsteins, Sackett believes it performs better over rocks than a lot of non-Jeep SUVs and mid-size trucks. Since his AMP Research power side steps aren’t rock rails, they keep him from driving over too crazy of terrain. Mostly ample clearance allows the truck to avoid most obstacles anyway.

The Gazelle Gazebo is the perfect camp kitchen setup for Sackett and his girlfriend.
The Gazelle Gazebo is the perfect camp kitchen setup for Sackett and his girlfriend.

All MPG concerns also were diminished as the truck gets impressive results on highway miles. Around town, gas mileage proved similar to the JL. However, on highway miles, he can average 500 miles on a tank of gas, fully loaded with gear and it rides like a Cadillac. On the highway, his Jeep would run at high RPM, get horrible gas mileage when loaded, and would only travel about 200 miles before it needed a fill up.

Keeping Up With Jeeps

And while those items would be nice, Sackett also has peace of mind to know his full-size truck can keep up with the Jeeps, proven on a trip to KOFA wildlife refuge with his girlfriend, her dad, her brother, and friends. They all drove Jeeps and Sackett drove the RAM Power Wagon 50 miles a day for 4 days between Quartzite and Yuma. While there were some tight areas and he thought the truck would get hung up due to the overall size and longer wheelbase, the truck impressed. It did not scrape skid plates, rub fender liners, hit on approach or departure angles whatsoever. As we know, it could also be the driver. Nonetheless, he could not have picked a more beautiful location with lots of interesting places to stop along the way to test the capability and comfort of his truck.

The table on the back of the Rig’d Ultraswing provides ample space for quick morning oatmeal prep.
The table on the back of the Rig’d Ultraswing provides ample space for quick morning oatmeal prep.

The Future

We look forward to seeing the future of this truck and possible additions to the build. Next steps are an AEV suspension upgrade for more height and durability, although the OEM Bilstein suspension is impressive. The other item Sackett wants to add is an AEV snorkel, since he lives in the desert with lots of dust and wants to pull cleaner air.

To see more from this AEV RAM Power Wagon, follow @sackett.ranch on Instagram.

Jon Sackett stands in front of his RAM Power Wagon.

UPGRADES

2022 RAM Power Wagon

Engine: 6.4L Hemi V8

Wheels & Tires: AEV Katla 17×8.5 with +27mm offset (front and rear); Toyo Tires Open Country M/Ts size 37×13.5R17LT

Suspension: OEM Bilstein shocks

Armor: AEV Front Bumper, Rear Bumper, front Brush Guard; Bed Rack Headache Rack

Exterior Accessories: AEV Vertical Tire Mount; MOPAR Retro Vertical Slotted Grille; KC HiLites Flex Era 4 w/ Amber covers; SDHQ mounts; WARN Zeon 12-S winch; RAM Rugged Cases 95L, 52L, 105L in truck bed;

Interior Accessories: Vertx VTAC Storage Cubes; Dometic CFX3 55IM Electric Fridge, water jug, electric faucet; Rugged Radios GMRS radio; Goal Zero Yeti 400 Lithium battery; Ignik Growler + Firecan; Camp Chef Versatop 2x


Editor’s Note: A version of this article appeared in TREAD July/August 2023.